DeWalt 60V Flexvolt Brushless Grinder Review

If you’re reading this post, the chances are good that you’ve already invested in the DeWalt range of FlexVolt tools, or you’re on the verge of joining the crowd.

Over the last year, DeWalt has been changing the way we look at power tools, and they’ve been altering our expectations of what our cordless power tools should be able to do, all thanks to the immense power of their FlexVolt batteries and the range of battery-powered tools that are supported by their latest tech.

In today’s post, we’ll be taking a closer look at the DeWalt DCG414 60V MAX Grinder. We’ll be inspecting its key features, analyzing its performance abilities, weighing up its pros and cons, and essentially, assisting you with deciding whether or not this is the cordless grinder you’ve been waiting for all your life.

Sale
DeWalt 60V Grinder Kit
111 Reviews
DeWalt 60V Grinder Kit
Grinder equipped with kickback brake
Electronic clutch activates in under 1/10th of a second upon sensing bind-up or stall
RPM of 9000 allows use of wheels from 4-1/2 to 6inches

Overview of The DeWalt FlexVolt 60V MAX Grinder With Kickback Brake Kit

Especially recommended for the high-powered cutting and grinding of rebar, steel, concrete, and structural steel, the DeWalt DCG414T2 4-1/2 inch to 6 inch Grinder with Kickback Brake brings durability and power to the table like no other.

With the ability to deliver 13 amps of power, it’s highly portable design, and the convenience of cordless operation, this battery-powered grinder from DeWalt is set to become the market leader.

Furthermore, it also has a brushless motor that claims to be able to make 126 cuts of 1/2 inch rebar on just one charge, but let’s dive into the details to see whether or not the claims live up to their expectations.

What is included in the kit?

The DeWalt FlexVolt 60V MAX Grinder with Kickback Brake kit includes:

1 x DCG414 Grinder

2 x FlexVolt 60V MAX Lithium-Ion batteries

1 x fast charger

1 x side handle

1 x 4-1/2 inch type 27 wheel

1 x 4-1/2 inch type 27 guard

1 x 6-inch type 27 guard

1 x wrench

1 x flanges

1 x kit bag

Specifications of the 60V FlexVolt Grinder

Power output                          13 amps

Brake mechanism                    Engages when trigger is released, electronic

Stopping speeds                      1.5 seconds

Grinding wheel size                4-1/2 inches x 1/4 inch

Grinding wheel material         Bonded abrasive wheel, non-hubbed

Clutch                                     E-Clutch, activates in a tenth of a second

Arbor size                                5/8 inches

Applications                            Cutting and grinding

Horsepower                             2.2HP

Length                                     400 mm

Height                                     125 mm

Spindle size                             5/8-11 inch

Material                                   plastic

Max voltage                            60 volts

Wattage                                   1700 W

No load speed                         9000 RPM

Trigger switch?                       Yes

Overload Protection?              Yes

Key Features of The DeWalt FlexVolt 60V MAX Grinder

Sale
DeWalt 60V Grinder Kit
111 Reviews
DeWalt 60V Grinder Kit
Grinder equipped with kickback brake
Electronic clutch activates in under 1/10th of a second upon sensing bind-up or stall
RPM of 9000 allows use of wheels from 4-1/2 to 6inches

Typical features that can be found on top-tier grinders can be found on the DeWalt FlexVolt grinder, but with its ability to top out at 9,000 RPM, this grinder will run 6-inch wheels, which is a massive improvement when compared to other brands (Makita and Milwaukee) and their cordless tech grinders.

Fitted with a safety override for power, the grinder comes fitted with a standard, two-finger trigger. We prefer paddle switches, but this grinder’s handle ergonomics are so good that the trigger can easily be overlooked.

As soon as you release the trigger, the brake is engaged, and the wheel stops on 1.5 seconds if you have a 4-1/2 inch x 1/4 inch wheel in place.

Whenever a stall or pinch is detected, the E-Clutch is activated within a tenth of a second, which also engages the brake whenever the tool picks up a kickback, which ultimately results in auto power off.

We like the addition of a mesh screen which covers the vents on this grinder. It may help prevent metal being spewed during grinding and cutting applications, which effectively helps promote the longevity of your grinder.

As far as other notable features go, we were impressed by the wheel lock which is well placed for wheel changes. There’s also the fact that this tool falls under the DeWalt Perform and Protect line, which adds reassurance to the deal when it comes to operating safety.

We liked the fact that the side handle of this grinder could be installed for left or right-handed use, and finally, the fact that it comes with a removable guard that easily rotates and locks means that you’ll quickly and easily be able to establish the perfect position for cutting with this grinder.

How Well Does The FlexVolt Grinder Perform?

According to claims made by DeWalt, the FlexVolt Grinder offers just as much power as their 13 amp D28144 corded grinder. They also claimed that the 60V MAX Grinder is able to put out 2.2 horsepower, which is NOT something you hear folks talking about every day. Horsepower and cordless tools just don’t seem to fit in the same sentence.

The reality is that it seems like DeWalt was totally honest, not just showy with their claims. According to reviews online, this grinder has a LOT more power than you’d ever expect it to showcase. It also has impeccable run time and will happily continue working all day on just a single charge.

What Kit Options Do You Get With The FlexVolt Grinder?

When purchasing the DeWalt FlexVolt Grinder, you’ll have the option of choosing between three different kits. Here’s a summary of what they include:

DeWalt DCG414B

1 x DeWalt FlexVolt 60V MAX Grinder

1 x Side Handle

1 x 4-1/2 inch type 27 wheel

1 x 4-1/2 inch type 27 guard

1 x 6-inch type 27 guard

1 x wrench

Flanges

DeWalt DCG414T1

1 x DEeAaltFlexVolt 60V MAX Grinder

1 x DeWalt 60V MAX FlexVolt Battery

1 x fast charger

1 x Side Handle

1 x 4-1/2 inch type 27 wheel

1 x 4-1/2 inch type 27 guard

1 x 6-inch type 27 guard

1 x wrench

Flanges

Kit bag

DeWalt DCG414T2

1 x DeWalt FlexVolt 60V MAX Grinder

2 x DeWalt 60V MAX FlexVolt Batteries

1 x fast charger

1 x Side Handle

1 x 4-1/2 inch type 27 wheel

1 x 4-1/2 inch type 27 guard

1 x 6-inch type 27 guard

1 x wrench

Flanges

Kit bag

Sale
DeWalt 60V Grinder Kit
111 Reviews
DeWalt 60V Grinder Kit
Grinder equipped with kickback brake
Electronic clutch activates in under 1/10th of a second upon sensing bind-up or stall
RPM of 9000 allows use of wheels from 4-1/2 to 6inches

How Does The DeWalt FlexVolt Compare To The Milwaukee 9.0?

Right up next to DeWalt’s FlexVolt hype this year was Milwaukee’s release of their 9.0 Amp our Red Lithium Batteries. Two of the biggest brands competing and reigniting the debate revolving around the need for greater amp-hour capacity or a higher voltage for the extension of possibilities on the job site with the use of cordless tools.

Milwaukee 9.0 amp-hour Red Lithium battery has extended capacity, pumping out a total capacity of 162-watt-hours, which are packed into 15 lithium-ion cells. Currently, it’s the only battery of its kind that’s able to reach 9.0 amp-hours in handheld tools.

DeWalt’s FlexVolt batteries can switch between 20V and 60V MAX voltages, depending on which handheld tool you’re using, so you can use these batteries in your DeWalt 20V tools. At 20V, the FlexVolt batteries run at 6.0 amp hours, and at 60V, they run at 2.0 amp-hours. Currently, DeWalt’s FlexVolt batteries are unique to the market, and there aren’t any other batteries out there that can regulate their own voltage.

At the moment, Milwaukee has a higher battery capacity and run time, and they have another upper hand in the sense that their loyal customers won’t have to buy new battery platforms to use their old M18 tools.

DeWalt, on the other hand, delivers exceptional power, the power that isn’t often seen in cordless tools, and that may well be worth the tradeoff for shorter battery life.

The Final Verdict

When DeWalt first introduced their range of FlexVolt cordless power tools, they definitely intended to replace corded tools on job sites, not just fill the market with cheap, unreliable battery-operated tools.

Their FlexVolt Grinder goes above and beyond meeting its set expectations since it boasts solid ergonomics, excellent run time, and when the 162-watt-hour battery is released, things will only get better. As far as power is concerned, the DeWalt FlexVolt 60V MAX Grinder has properly set the new standard.

We reckon that this might be one of the best investments you’ll ever make as far as cordless tools are concerned. When compared with other market competitors, the DeWalt FlexVolt Grinder packs a much more serious punch, and despite its seemingly high cost, this tool will definitely be worth its weight in gold.

Sale
DEWALT DCG414B 60V Max Flexvolt Grinder with Kickback Brake (Tool Only)
75 Reviews
DEWALT DCG414B 60V Max Flexvolt Grinder with Kickback Brake (Tool Only)
  • Flexible - power of corded. Freedom of cordless. The world's first battery that automatically changes voltage when you change tools.
  • Brake engages when trigger is released, stopping speeds of 1.5 seconds with standard grinding wheel
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DEWALT DCG414T1 60V MAX 1 Battery FLEXVOLT Grinder with Kickback Brake Kit
33 Reviews
DEWALT DCG414T1 60V MAX 1 Battery FLEXVOLT Grinder with Kickback Brake Kit
  • Flexible - power of corded. Freedom of cordless. The world's first battery that automatically changes voltage when you change tools.
  • Brake engages when trigger is released, stopping speeds of 1.5 seconds with standard grinding wheel
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DEWALT DCG414T2 60V MAX 2 Battery FLEXVOLT Grinder with Kickback Brake Kit
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DEWALT DCG414T2 60V MAX 2 Battery FLEXVOLT Grinder with Kickback Brake Kit
  • Flexible - power of corded. Freedom of cordless. The world's first battery that automatically changes voltage when you change tools.
  • Brake engages when trigger is released, stopping speeds of 1.5 seconds with standard grinding wheel

Last update on 2019-11-29 / Affiliate links / Images from Amazon Product Advertising API

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